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Charcoal

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Charcoal burning
Charcoal burning

Charcoal is the blackish residue consisting of impure carbon obtained by removing water and other volatile constituents from animal and vegetation substances. Charcoal is usually produced by heating wood, sugar, bone char, or others substances in the absence of oxygen (see char). The soft, brittle, lightweight, black, porous material resembles coal and is 85% to 98% carbon with the remainder consisting of volatile chemicals and ash.

The first part of the word is of obscure origin, but the first use of the term "coal" in English was as a reference to charcoal. In this compound term, the prefix "chare-" meant "turn," with the literal meaning being "to turn to coal." The independent use of "char," meaning to scorch, to reduce to carbon, is comparatively recent and is assumed to be a back-formation from the earlier charcoal. It may be a use of the word charren or churn, meaning to turn, i.e. wood changed or turned to coal, or it may be from the French charbon. A person who manufactured charcoal was formerly known as a collier (also as a wood collier). The word "collier" was also used for those who mined or dealt in coal, and for the ships that transported it.

Contents

History

Image:Charcoal pile 05.jpg
Wood pile before covering it by turf or soil, and firing it (around 1890)
Image:Charcoal Kiln.JPG
An abandoned charcoal kiln near Walker, Arizona.
Image:Charcoal retorts cm01.jpg
Modern charcoal retorts

Historically, production of wood charcoal in districts where there is an abundance of wood dates back to a very remote period, and generally consists of piling billets of wood on their ends so as to form a conical pile, openings being left at the bottom to admit air, with a central shaft to serve as a flue. The whole pile is covered with turf or moistened clay. The firing is begun at the bottom of the flue, and gradually spreads outwards and upwards. The success of the operation depends upon the rate of the combustion. Under average conditions, 100 parts of wood yield about 60 parts by volume, or 25 parts by weight, of charcoal; small scale production on the spot often yields only about 50%, large scale was efficient to about 90% even by the 17th century. The operation is so delicate that it was generally left to professional charcoal burners. These often worked in solitary groups in the woods and had a rather bad social reputation, especially traveling ones who often sold a sack (priced at about a day's wage) with lots of rubbish mixed in to farmers and townsfolk.

The massive production of charcoal (at its height employing hundreds of thousands, mainly in Alpine and neighbouring forests) was a major cause of deforestation, especially in Central Europe. In England, many woods were managed as coppices, which were cut and regrew cyclically, so that a steady supply of charcoal would be available (in principle) forever; complaints (as early as the Stuart period) about shortages may relate to the results of temporary over-exploitation or the impossibility of increasing production. The increasing scarcity of easily harvested wood was a major factor for the switch to the fossil fuel equivalents, mainly coal and brown coal for industrial use.

The modern process of carbonizing wood, either in small pieces or as sawdust in cast iron retorts, is extensively practiced where wood is scarce, and also for the recovery of valuable byproducts (wood spirit, pyroligneous acid, wood tar), which the process permits. The question of the temperature of the carbonization is important; according to J. Percy, wood becomes brown at 220 °C, a deep brown-black after some time at 280°, and an easily powdered mass at 310°.[citation needed] Charcoal made at 300° is brown, soft and friable, and readily inflames at 380°; made at higher temperatures it is hard and brittle, and does not fire until heated to about 700°.

In Finland and Scandinavia, the charcoal was considered the by-product of wood tar production. The best tar came from pine, thus pinewoods were cut down for tar pyrolysis. The residual charcoal was widely used as substitute for metallurgical coke in blast furnaces for smelting. Tar production led to rapid deforestation: it has been estimated all Finnish forests are younger than 300 years by their age. The end of tar production in the end of the 19th century meant also rapid re-forestation.

The charcoal briquette, first invented by Henry Ford, was first made using wood and sawdust scraps from his automotive assembly plant.[1]

Types of charcoal

Commercial charcoal is found in either lump, briquette or extruded forms:

  • Lump charcoal is made directly from hardwood material and usually produces far less ash than briquettes.
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