Four-wheel drive
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This article is about the class of vehicles. For other uses, see Four by four/Four-wheel drive (disambiguation).
The Jeep Wrangler is a 4WD vehicle with a transfer case to select low range or high range 4WD.
The Lamborghini Murciélago is a 4WD/AWD that powers the front via a viscous coupling unit if the rear slips.
The Mercedes-Benz M-Class is a 4WD/AWD that powers all wheels evenly (continuously) via a plain differential and uses traction control to recover from wheel spin.
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Honda CR-V uses a dual pump differential and lockup torque converter
The term four-wheel drive describes truck-like vehicles that require the driver to manually switch between two-wheel drive mode for streets and four-wheel drive mode for low traction conditions such as ice, mud, snow, slippery surfaces, or loose gravel. All-wheel drive (AWD) is often used to describe a "full time" 4WD that may be used on dry pavement without destroying the drivetrain (It should be noted that "Full-Time" 4WD can be disengaged and the center differential can be locked, essentially turning it into regular 4WD. On the other hand, AWD cannot be disengaged and the center differential cannot be locked.) [1][2], although the term may be abused when marketing a vehicle. AWD can be used on dry pavement because it employs the use of a center differential, which allows each tire to rotate at a different speed. This eliminates driveline binding, wheel hop and other driveline issues associated with the use of 4WD on dry pavement. With vehicles with more than four wheels, AWD means all wheels drive the vehicle, to varying degrees of engagement while 4WD means only four of the wheels drive the vehicle continuously. Identical drivetrain systems are commonly marketed under different names for upmarket and downmarket branding, and conversely different drivetrain systems are commonly marketed under the same name for brand uniformity. For example, Audi's quattro, DaimlerChrysler's 4Matic used on Mercedes-Benz products, BMW with the xDrive, and Volkswagen's 4motion can mean either an automatically-engaging system with a Haldex clutch or a continuously-operating system with a Torsen differential. There is often confusion as to the difference between 4X4s and SUVs. This leads to criticisms of 4X4 vehicles in the media that should actually be directed at SUVs (see SUV Criticism).
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Sketch of 4WD (AWD)
DifferentialsWhen powering two wheels simultaneously, the wheels must be allowed to rotate at different speeds as the vehicle goes around curves. When driving all four wheels, the problem is even more complicated. A design that fails to account for this will cause the vehicle to handle poorly on turns, fighting the driver as the tires slip and skid from the mismatched speeds. A differential allows one input shaft to drive two output shafts with different speeds. The differential distributes torque (angular force) evenly, while distributing angular velocity (turning speed) such that the average for the two output shafts is equal to that of the input shaft. Each powered axle requires a differential to distribute power between the left and the right sides. When all four wheels are driven, a third differential can be used to distribute power between the front and the rear axles. Such a design handles well. It distributes power evenly and smoothly, and makes slippage unlikely. However, once it does slip, recovery is difficult. For instance, if the left front wheel of an 4WD vehicle slips on an icy patch of road, the slipping wheel will spin faster than the other wheels due to the lower traction at that wheel. Although the amount of torque applied to each wheel will be identical, the amount of traction at each driven wheel will be limited to that of the wheel with the least traction (all four wheels on ice in this case). This problem can happen in both 2WD and 4WD vehicles, whenever a driven wheel is placed on a surface with little traction, or raised off the ground. The simplistic design works acceptably well for 2WD vehicles, but since 4WD vehicles are more likely to be driven on surfaces with reduced traction, the differential design is less acceptable. Limiting slippageTraction control was invented to solve this problem for 2WD vehicles. When one wheel spins out of control, the brake is automatically applied to that wheel. By preventing one wheel from spinning freely, power is divided between the pavement for the non-slipping wheel and the brake for the slipping wheel. This is an effective solution, although it causes additional brake wear and may cause a sudden jolt that impacts handling. By extending traction control to act on all four wheels, the simple three-differential 4WD design will see limited wheel spin. This design is commonly seen on luxury crossover SUVs. Locking differentials temporarily lock together a differential's output shafts, causing all wheels to turn at the same rate, providing torque in case of slippage. This is generally used for the center differential, which distributes power between the front and the rear axles. While a drivetrain that turns all wheels equally would normally fight the driver and cause handling problems, this is not a concern when wheels are slipping. The two most common factory-installed locking differentials use either a computer-controlled multi-plate clutch or viscous coupling unit to join the shafts, while other differentials more commonly used on off-road vehicles generally use manually operated locking devices. In the multi-plate clutch, the vehicle's computer senses slippage and locks the shafts, causing a small jolt when it activates, which can disturb the driver or cause additional traction loss. In the viscous coupling differentials, the shear stress of high shaft speed differences causes a dilatant fluid in the differential to become solid, linking the two shafts. This design suffers from fluid degradation with age and from exponential locking behavior. Some designs use gearing to create a small rotational difference, which hastens torque transfer. A third approach to limiting slippage is the Torsen differential. A Torsen differential allows the output shafts to receive different amounts of torque. This design does not provide for traction when one wheel is spinning freely, where there is no torque, it provides excellent handling in less extreme situations. A typical Torsen II differential can deliver up to twice as much torque to the high traction side before traction is exceeded at the lower tractive side. Finally, many lower-cost vehicles entirely eliminate the center differential. These vehicles behave as 2WD vehicles under normal conditions. When the drive wheels begin to slip, one of the locking mechanisms discussed above will join the front and rear axles. Such systems distribute power unevenly under normal conditions, and thus do not help prevent the loss of traction, instead only enabling recovery once traction is lost. Most minivan 4WD/AWD systems are of this type, usually with the front wheels powered during normal driving conditions and the rear wheels served via a viscous coupling unit. Such systems may be described as having a 95/5 or 90/10 power split. HistoryImage:1903-Spyker-60-HP-1920x1440.jpg
The 1903 Spyker 60 H.P. 4WD
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Transfer case 1986 Mitsubishi Pajero
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Selection lever
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Front Hub 1986 Mitsubishi Pajero
The true inventor of four-wheel drive is not really known; the history of such was not well recorded. In 1893, before the true establishment of a modern automotive industry in Britain, English engineer Joeseph Bramah Diplock patented a four wheel drive system for a traction engine, including four-wheel steering and three differentials, which was subsequently built. The development also incorporated Bramagh's Pedrail wheel system in what was one of the first four-wheel drive automobiles to display an intentional ability to travel on challenging road sufaces. It stemmed from Bramagh's previous idea of developing an engine that would reduce the amount of damage to public roads. Ferdinand Porsche designed and built a four-wheel driven Electric vehicle for the k. u. k. Hofwagenfabrik Ludwig Lohner & Co. (at Vienna) in 1899, presented to the public during the 1900 World Exhibition at Paris. The vehicle was powered by an electric hub motor at each wheel, a design later used by NASA in the Lunar rover. Although clumsily heavy, the vehicle proved a powerful sprinter and record-breaker in the hands of its owner E.W. Hart. Due to its unusual status the so-called Lohner-Porsche is not widely credited as the first four-wheel driven automobile. The first ever four-wheel drive car (as well as hill-climb racer) with combustion engine, the Spyker 60 H.P., was presented in 1903 by Dutch brothers Jacobus and Hendrik-Jan Spijker of Amsterdam. The two seater sports car, which was also the first ever car equipped with a six-cylinder engine is nowadays exhibit of the Louwman Collection (the former Nationaal Automobiel Museum) at Raamsdonksveer in The Netherlands. Designs for four-wheel drive in the U.S., came from the Twyford Company of Brookville, PA in 1905, six were made there around 1906; one still exists and is displayed annually.[3] The second U.S. four-wheel drive vehicle was built in 1908 by (what became) the Four Wheel Drive Auto Company (FWD) of Wisconsin. FWD would later produce over 20,000 of its four-wheel drive Model B trucks for the British and American armies during World War I. Thousands of the Jeffery Quad (1913-1919) were similarly used. The Reynolds-Alberta Museum has a four-wheel drive "Michigan" car from about 1905 in unrestored storage. Daimler-Benz also has a history in four-wheel drive. In 1907 the Daimler Motoren Gesellschaft had built a four-wheel driven vehicle called Dernburg-Wagen, also equipped with four-wheel steering, that was used by German colonial civil servant, Bernhard Dernburg, in Namibia. Mercedes and BMW, in 1926, introduced a rather sophisticated four-wheel drive, the G1, the G4 and G4 following. The 1937 Mercedes-Benz G5 and BMW 325 4x4 featured full time four-wheel drive, four-wheel steering, three differential lockers, and fully independent suspension. They were produced because of a government demand for a four-wheel drive passenger vehicle. The modern G-series/Wolf such as the G500 and G55 AMG still feature some of the attributes, with the exception of fully independent suspension since it hinders suspension articulation. The Unimog is another Mercedes truck. It was not until "go-anywhere" vehicles were needed for the military that four-wheel drive found its place. The Jeep, originally developed by American Bantam but mass-produced by Willys and Ford, became the best-known four-wheel drive vehicle in the world during World War II. Willys (since 1950 owner of the Jeep name) introduced the CJ-2A in 1945 as the first full-production four-wheel drive passenger vehicle. Possibly beaten by the 1941 GAZ-61. It was in 1948 that the Land Rover appeared at the Amsterdam Motor Show, originally conceived as a stop-gap product for the struggling Rover car company, and despite chronic under-investment succeeded far better than the passenger cars. Land Rover developed a luxury 4WD with the Range Rover in the 1970s, which unlike some offerings from other manufacturers, was capable of serious off-road use. The inspiration was from a Willys MB that was frequently offroaded on the farm belonging to chief engineer Maurice Wilks, and was felt that it needed some refinement. Kaiser Jeep introduced a 4WD wagon called the Wagoneer in 1963. It was revolutionary at the time, not only because of its technical innovations such as an independent front suspension and the first automatic transmission with 4WD, but also because it was equipped and finished as a regular passenger automobile. The Super Wagoneer (1966 to 1969) was powered by Rambler or Buick V8s. Its high level of equipment made it the first "luxury" SUV. American Motors (AMC) acquired Kaiser's Jeep Division in 1970 and quickly upgraded and expanded the entire line of serious off-road built 4WD vehicles. The top range full-size Wagoneer Limited continued to compete with traditional luxury cars. It was relatively unchanged during its production, even after Chrysler's buyout of AMC, all the way through 1991. Jensen applied the Formula Ferguson four-wheel drive system to their 1966 Jensen FF marking the first time 4WD was used in a production sports car. However, with a total of 320 build units this did not sell in appreciable numbers. The first manufacturer to develop four-wheel drive for road-going cars was Subaru, who introduced the mass-produced 4WD cars were built by Leone in 1972. This model eventually became the best-selling 4WD car in the world. Subaru's success in marketing AWD vehicles has led to an AWD-only lineup in almost all of its markets outside of Japan. By 1998, Subaru discontinued all two-wheel drive vehicles in North America, where it remains the only brand to be exclusively AWD. The American Motors Company introduced a full time AWD vehicle the same year as the Subaru in the Jeep Cherokee and Wagoneer with Quadra trac (1973 model year first models sold in Sept 1972)[4]. It dominated all other makes in FIA rally competition due to the performance of the full time AWD which did not require the driver to get out of the vehicle to lock hubs or manually select between 2WD and 4WD modes in the car like other American 4 wheel drive vehicles of the period. Drivers Gene Henderson and Ken Pogue won the FIA championship with a quadratrac equipped Jeep in 1972 [5] Image:1987 AMC Eagle wagon burgundy-woodgrain NJ.jpg
1987 AMC Eagle, the wagon was the most popular model
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1981 AMC Eagle AWD convertible
American Motors introduced the innovative Eagle for the 1980 model year. This was the world's first complete line (sedan, coupe, and station wagon) of permanent automatic all-wheel drive passenger models. The new Eagles combined Jeep technology with an existing and proven AMC passenger automobile platform. They ushered a whole new product category of "sport-utility" or Crossover SUV. AMC's Eagles came with the comfort and high level appointments expected of regular passenger models and used the off-road technology for an extra margin of safety and traction. The Eagle's thick viscous fluid central differential provided quiet and smooth transfer of power that was directed proportionally to the axle with the greatest traction. This was a true full-time system operating only in four-wheel drive without undue wear on suspension or driveline components. There was no low range in the transfer case. This became the forerunner of the designs that followed from other manufacturers. The automobile press at the time tested the traction of the Eagles and described it as far superior to the Subaru's and that it could beat many so-called off-road vehicles. Four Wheeler magazine concluded that the AMC Eagle was "The beginning of a new generation of cars."[6] The Eagles were popular (particularly in the snowbelt), had towing capacity, and came in several equipment levels including sport and luxury trims. Two additional models were added in 1981, the sub-compact SX/4 and Kammback. A manual transmission and a front axle-disconnect feature were also made available for greater fuel economy. During 1981 and 1982 a unique convertible was added to the line. The Eagle's monocoque body was reinforced for the conversion and had a steel targa bar with a removable fiberglass roof section. The Eagle station wagon remained in production for one year after Chrysler Corporation acquired AMC in 1987. Audi also introduced a permanently all-wheel driven road-going car, the Audi Quattro, in 1980. Audi's chassis engineer, Jorg Bensinger, had noticed in winter tests in Scandinavia that a vehicle used by the German Army, the Volkswagen Iltis, could beat any high performance Audi. He proposed developing a four-wheel drive car, soon used for rallying to improve Audi's conservative image, the resulting rally bred Audi Quattro was a famous and historically significant Rally car. This feature was also extended to Audi's production cars and is still available. In 1987, Toyota also developed a car built for competition in rally campaigns.[7] A limited number of road-going FIA Homologation Special Vehicle Celica GT-Fours (otherwise known as Toyota Celica Turbo All-Trac in some markets) were produced. The All-Trac system was later available on serial production Toyota Camry, Toyota Corolla, and Toyota Previa models. Some of the earliest mid-engined four-wheel drive cars were the various road-legal rally cars made for Group B homologation, such as the Ford RS200 made from 1984-86. In 1989, niche maker Panther Westwinds created a mid-engined four-wheel drive, the Panther Solo 2. Today, sophisticated all-wheel drive systems are found in many passenger vehicles and most exotic sports cars and supercars. 4WD in road racingBugatti created a total of three four-wheel drive racers, the Type 53, in 1932, but the cars were legendary for having poor handling. Ferguson Research Ltd. built the front-engined P99 Formula One car that actually won a non-WC race with Stirling Moss in 1961. In 1969, Team Lotus raced cars in F1 and the Indy 500 that had both turbine-engines and 4WD, as well as the 4WD-Lotus 63 that had the standard Cosworth engine. Matra also raced a similar MS84, and McLaren entered their M9A in the British Grand Prix, while engine manufacturers Cosworth produced their own version which was tested but never raced. All these F1 cars were considered inferior to their RWD counterparts and the idea was discontinued, even though Lotus tried repeatedly. TerminologyAlthough in the strictest sense, the term "four-wheel drive" refers to a capability that a vehicle may have, it is also used to denote the entire vehicle itself. In Australia, vehicles without significant offroad capabilities are often referred to as All-Wheel Drives (AWD) or SUVs, while those with offroad capabilities are referred to as "four-wheel drives". This term is sometimes also used in North America, somewhat interchangeably for SUVs and pickup trucks and is sometimes erroneously applied to two-wheel-drive variants of these vehicles. The term 4x4 (read either four by four or four times four) is used to denote the total number of wheels on a vehicle and the number of driven wheels; it is often applied to vehicles equipped with either full-time or part-time four-wheel-drive. The term 4x4 is common in North America and is generally used when marketing a new or used vehicle, and is sometimes applied as badging on a vehicle equipped with four-wheel drive. Similarly, a 4x2 would be appropriate for most two-wheel-drive vehicles, and is often used to describe them as a two-wheel drive. In Australia the term is often used to describe a ute that sits very high on its suspension. This is to avoid the confusion that the vehicle might be a 4x4 because it appears to be otherwise suited to off-road applications. Large American trucks with dual tires on the rear axles (also called duallys or duallies) and two driven axles are officially badged as 4x4s, despite having six driven wheels because the 'dual' wheels behave as a single wheel for traction purposes and are not individually powered. True 6x6 vehicles with three powered axles such as the famous "deuce and a half" truck used by the U.S. Army has three axles (two rear, one front), all of them driven. This vehicle is a true 6x6, as is the Pinzgauer, which is popular with defense forces around the globe. Another related term is 4-wheeler (or four-wheeler). This generally refers to all-terrain vehicles with four wheels and does not indicate the number of driven wheels; a "four wheeler" may have two or four-wheel drive. Unusual four-wheel drive systemsPrompted by a perceived need for a simple, inexpensive all-terrain vehicle for oil exploration in North Africa, the French motor manufacturer Citroën developed the 2CV Sahara. Unlike other 4x4 vehicles which use a conventional transfer case to drive the front and rear axle, the Sahara had two engines, each independently driving a separate axle, with the rear engine facing backwards. The two throttles, clutches and gearchange mechanisms could be linked, so both 12 hp (9 kW) 425 cc (26 cu in) engines could run together, or they could be split and the car driven solely by either engine. Combined with twin fuel tanks and twin batteries (which could be set up to run either or both engines), the redundancy of two separate drive trains meant that they could make it back to civilization even after major mechanical failures. Only around 700 of these cars were built, and only 27 are known to exist today.[8] Enthusiasts have built their own "new" Saharas, by rebuilding a 2CV and fitting the modified engine, gearbox and axle onto a new, strengthened chassis. BMC experimented with a twin-engined Mini Moke (dubbed the 'Twini Moke') in the mid-1960s, but never put it into production. This made advantage of the Mini's 'power pack' layout, with a transverse engine and the gearbox in the engine sump. Simply by fitting a second engine/gearbox unit across the rear, a rudimentary 4x4 system could be produced. Early prototypes had separate gear levers and clutch systems for each engine. Later versions sent for evaluation by the British Army had more user-friendly linked systems. Suzuki Motors introduced the Suzuki Escudo Pikes Peak Edition in 1996. The engine is a twin-turbo charged 2.0 L V6 mated to a sequential 6-speed manual transmission. Nissan Motors has developed a system called E4WD wherein the rear wheels, in a car that is normally front-wheel drive, are driven by electric motors. This system was introduced in some variants of the Nissan Cube and Tiida. Chrysler's Jeep Division debuted the twin engine, 670 hp (500 kW) Jeep Hurricane concept at the 2005 North American International Auto Show in Detroit. This vehicle has a unique "crab crawl" capability, which allows it to rotate in 360 degrees in place. It also has dual Hemi V8s. Some hybrid vehicles such as the Lexus RX400h provide power to an AWD system through a pair of electric motors, one to the front wheels and one to the rear. In the case of the AWD model version of the Lexus RX400h (and its Toyota-branded counterpart, the Highlander hybrid), the front wheels can also receive drive power directly from the vehicle's gasoline engine as well as via the electric motors, whereas the rear wheels derive power only from the second electric motor. Transfer of power is managed automatically by internal electronics based on traction conditions and need, making this an all-wheel drive system. 4WD and AWD systems by design typeCenter differential with mechanical lock, or other torque transfer features
Torsen Center diff
Center diff no locking
The above systems function by selectively using the traction control system (via ABS) to brake a slipping wheel. Multiple Clutch systems
Clutch pack coupling
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