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Tetra-ethyl lead

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Tetra-ethyl lead
IUPAC name tetraethyllead, tetraethylplumbane
Other names TEL; lead tetraethyl; tetra-ethyl lead
Identifiers
CAS number [78-00-2]
RTECS number TP4550000
SMILES CC[Pb](CC)(CC)CC
Properties
Molecular formula C8H20Pb
Molar mass 323.44 g/mol
Appearance colorless, viscous liquid
Density 1.653 g/mL at 25 °C
Melting point

−136 °C

Boiling point

84–85 °C@15 mm Hg

Solubility in water insoluble
Refractive index (nD) 1.519
Structure
Molecular shape tetrahedral
Dipole moment 0 D
Hazards
Main hazards toxic, flammable
NFPA 704
2
3
3
 
R-phrases R61, R26/27/28, R33, R50/53, R62
S-phrases S53, S45, S60, S61
Flash point 346 K - 73 °C - 163 °F
Related compounds
Other anions Tetraphenyllead
Other cations Tetramethylsilane; tetramethyltin
Related compounds Lead(II) chloride; decaphenylplumbocene
Except where noted otherwise, data are given for
materials in their standard state
(at 25 °C, 100 kPa)

Infobox disclaimer and references

Tetra-ethyl lead, abbreviated TEL, is an organometallic compound with the formula (CH3CH2)4Pb. Once a common anti-knock additive in gasoline (petrol), TEL usage was largely discontinued because of the toxicity of lead and its disadvantageous effects on catalytic converters. It is still used as an additive in aviation fuel for piston engine powered aircraft.

Contents

Synthesis and properties

TEL is produced by reacting ethyl chloride with a sodium-lead alloy.[1]

4 NaPb + 4 CH3CH2Cl → (CH3CH2)4Pb + 4 NaCl + 3 Pb

Despite decades of research, no reactions were found to improve upon this rather difficult process that involves metallic sodium — a process with lithium was developed, but never put into practice before TEL was largely banned. A related compound, tetramethyl lead, was commercially produced by a different electrolytic reaction. The product, TEL, is a viscous colorless liquid. Because TEL is charge neutral and contains an exterior of alkyl groups, it is highly lipophilic and soluble in petrol (gasoline).

A noteworthy feature of TEL is the weakness of its four C-Pb bonds. At the temperatures found in internal combustion engines (CH3CH2)4Pb decomposes completely into lead and lead oxides and combustible, short-lived ethyl radicals. Lead and lead oxide scavenge radical intermediates in combustion reactions. This prevents ignition of unburnt fuel, "knock", during the exhaust stroke.[1] Lead itself is the reactive anti-knock agent, and TEL serves as a gasoline-soluble lead carrier.[1] When (CH3CH2)4Pb burns, it produces not only carbon dioxide and water, but also lead:

(CH3CH2)4Pb + 13 O2 → 8 CO2 + 10 H2O + Pb

This lead can oxidize further to give species such as lead oxide:

2Pb + O2 → 2PbO

The Pb and PbO would quickly accumulate and destroy an engine. For this reason, the lead scavengers 1,2-dibromoethane and 1,2-dichloroethane are used in conjunction with TEL — these agents form volatile lead(II) bromide and lead(II) chloride, respectively, which are exhausted from the engine (and into the air).

Formulation of ethyl fluid

Tetra-ethyl lead was supplied for mixing with raw gasoline in the form of "ethyl fluid", which was tetra-ethyl lead blended together with the lead scavengers 1,2-dibromoethane and 1,2-dichloroethane. Ethyl fluid also contained a reddish dye which would distinguish treated gasoline from untreated gasoline and discourage the diversion of gasoline for other purposes such as cleaning.

Ethyl fluid was added to gasoline at rate of 1:1260, usually at the refinery. Because of the widespread use, specialised and toxic nature of ethyl fluid, the Ethyl Corporation developed an expertise in the handling and formulation of toxic organometallics. During the first days of TEL manufacture, when safety procedures were yet to be developed, some 17 workers for the Ethyl Corporation and Standard Oil died during the 1920s from the effects of exposure to lead.

The classical formula for ethyl fluid is:

  • Tetraethyl lead 61.45%
  • 1,2-Dibromoethane 17.85%
  • 1,2-Dichloroethane 18.80%
  • Inerts & dye 1.90%

Dibromoethane and dichloroethane act in a synergistic manner, where a particular mixing ratio provides the best lead scavenging ability.[1]

Uses of tetraethyl lead as an antiknock agent

Tetraethyl lead was once used extensively as an additive in gasoline (petrol) for its ability to increase the fuel's octane rating. A high enough octane rating is required to prevent its detonation during the exhaust stroke ("knocking") in the engine.[1] Anti-knock agents allow the use of higher compression ratios for greater efficiency[citation needed] and peak power. The use of TEL in gasoline was started in the US while in Europe alcohol was initially used. The advantages of leaded gasoline from its higher energy content and storage quality eventually led to a universal switch to leaded fuel. One of the greatest advantages of TEL over other anti-knock agents or the use of high octane blend stocks is the very low concentrations needed. Typical formulations called for 1 part of ethyl fluid (prepared TEL) to 1260 parts untreated gasoline. Competing anti-knock agents must be used in higher amounts and/or have a much lower energy level than natural gasoline. The higher energy content[citation needed] of leaded gasoline results in greater fuel efficiency.

When used as an antiknock agent, alcohol will cause fuel to absorb moisture from the air. Over time fuel humidity can rise leading to rusting and corrosion in the fuel line. Whereas TEL is highly soluble in gasoline, ethanol is poorly soluble and that solubility decreases as fuel humidity increases. Over time droplets and pools of water can form in the fuel system creating a risk for fuel line icing. High fuel humidity can also raise issues of biological contamination, as certain bacteria can grow on the surface of the water/gasoline interface thus forming bacterial mats in the fuel system. TEL's biocidal properties help prevent fuel contamination and degradation from bacterial growth.

In most Western countries this additive went out of use in the late 20th century, because of the concerns over pollution of air, the areas around roads and the accumulative neurotoxicity of lead. Use of TEL as a fuel additive would result in the fouling of catalytic converters. The need for TEL was lessened by several advances in automotive engineering and petroleum chemistry. Lower oil prices promoted the development of low compression engines that were not as sensitive to gasoline quality. Other anti-knocking additives (MMT, MTBE, ETBE) and cheaper methods for making higher octane blending stocks (reformate, iso-octane) reduced the need for TEL.

As of 2007, unleaded automotive gasoline is available throughout the world, and the only countries in which leaded gasoline is extensively used are Yemen, Afghanistan and North Korea. Leaded gasoline is still available in parts of Northwest Africa, Europe, Commonwealth of Independent States (CIS), Iraq, Jordan and the Palestinian territories.

TEL remains an ingredient of aviation gasoline and high-octane racing fuels. TEL is still in use today as a component of 100 octane aviation fuel, as a suitable replacement for it in the aviation industry has not yet been found. The current formulation of 100LL (low lead) aviation gasoline contains much less lead than did historical aviation gasolines.

In earlier times many vehicles produced before TEL's phase-out required modification to a greater or lesser extent to run successfully on unleaded gasoline. The installation of new hardened valve seats can be done by a competent automotive machine shop. A major engine rebuild, generally by the use of dished pistons, is required to reduce the compression ratio of some older high-performance engines (which required 100-octane leaded fuel) to a ratio that is compatible with currently available gasoline ratings and this reform necessarily entails a decrease in engine power. However by the 21st century additives were available to allow continued use of even these sensitive engines, more or less to their normal function.

Toxicity

The toxicity of concentrated TEL was recognized early, and there was initially even a one-year ban of TEL in the U.S. The cases of fatal lead poisoning and serious symptoms of lead toxicity were, however, assumed to be restricted to TEL manufacture and ethyl fluid handling. The low concentrations present in gasoline and exhaust were not immediately dangerous. In the engine exhaust, compounds of lead are dispersed as fine particulates. Lead pollution is dispersed into the air and into the vicinity of roads. Lead is a toxic metal that accumulates and has subtle and insidious neurotoxic effects at even very low levels, such as low IQ and antisocial behavior. These concerns led to the ban on TEL in automobile gasoline. In the U.S., a statistically significant correlation has been found between the use of TEL and violent crime.[2]

Even though leaded gasoline is largely gone in North America, it has left high concentrations of lead in the dirt adjacent to all roads that were constructed prior to its phaseout. Child development specialists often advise parents to not let their children play in such dirt, especially because some children like to eat dirt (see pica).

History

TEL was found to be an effective anti-knocking agent by Thomas Midgley in 1921, working under Charles Kettering at General Motors Research.[3] Due to its extreme toxicity, many early researchers of TEL became ill (including Midgley himself), and dozens died [2]. In 1924, Standard Oil of New Jersey (ESSO/EXXON) and General Motors created the Ethyl Gasoline Corporation to produce and market TEL. In the US in 1972, the EPA launched an initiative to phase out leaded gasoline, which caused Ethyl Corp. to sue the EPA. The EPA won, so in 1976 the phase out began and was completed by 1986. A 1994 study indicated that the concentration of lead in blood dropped 78% from 1978 to 1991 [3].

As early as the late 1940s and early 1950s, Clair Cameron Patterson accidentally discovered the pollution caused by tetra-ethyl lead in the environment while determining the age of the earth. As he attempted to measure lead content of very old rocks, and the time it took uranium to decay into lead, the readings were made inaccurate by lead in the environment that contaminated his samples. He was then forced to work in a clean room to keep his samples uncontaminated by environmental pollution of lead. After coming up with a fairly accurate estimate of the age of the earth, he turned to investigating the lead contamination problem by examining ice cores from countries such as Greenland. He realized that the lead contamination in the environment dated from about the time that tetra-ethyl lead became widely used as a fuel additive in gasoline. Being aware of the health dangers posed by lead and suspicious of the pollution caused by tetra-ethyl lead, he was one of the earliest opponents of its use. Since the lead industry was powerful and used its influence to protect its practices, Patterson often found research funding withdrawn, and the trustees of his university were pressured to fire him or keep him quiet. He was even excluded from the 1971 US National Research Council panel that was investigating lead poisoning, despite the fact that he was the leading expert on atmospheric lead.[4]

Leaded gasoline phased out European Union-wide on the 1st January 2000, although it had been banned much earlier in some member states. It was only recently phased out in China (around 2001). In the United Kingdom a small amount of leaded gasoline ("four star petrol") is still permitted to be manufactured and sold [4], albeit with a higher rate of fuel duty.

Alternative antiknock agents

Antiknock agents are grouped into "high percentage" additives, such as alcohol, and "low percentage" additives based on heavy elements. Since the main problem with TEL is its lead content, many alternative additives that contain less poisonous metals have been examined. Methylcyclopentadienyl Manganese Tricarbonyl (MMT or methylcymantrene) is used as an antiknock agent in Canada, but its use as a fuel additive had been banned in the US until 1995. Ferrocene has also been reported as an effective antiknock agent.

High-percentage additives are organic compounds that do not contain metals, but they require much higher blending ratios, such as 20-30% for benzene and ethanol. It had also been established by 1921 that ethanol was an effective antiknock agent, but TEL was introduced for mainly commercial reasons to replace it. Oxygenates, mainly methanol-derived MTBE and ethanol-derived ETBE have largely substituted the need for TEL. MTBE has environmental risks of its own and there are also bans on its use. ETBE, on the other hand, requires more expensive ethanol as a starting material.

Improvements of the gasoline itself decrease the need for separate antiknock agents. Synthetic iso-octane and alkylate are examples of such blending stocks. Benzene and other high-octane aromatics can be also blended to raise the octane number, but they are disfavored today because of toxicity and carcinogenity.

References

"Countries where Leaded Petrol is Possibly Still Sold for Road Use [List of 17 countries in region, alphabetical and population order]" By Elizabeth O'Brien collating data from The LEAD Group, Partnership for Cleaner Fuels & Vehicles (PCFV) & International Fuel Quality Center - http://www.lead.org.au/fs/fst27.html

  1. ^ a b c d e Seyferth, D., "The Rise and Fall of Tetraethyllead. 2", Organometallics, 2003, volume 22, pages 5154-5178.
  2. ^ Jessica Wolpaw Reyes. Environmental policy as socialy policy? The impact of childhood lead exposure on crime. [1] National Bureau of Economic Research.
  3. ^ "Leaded Gasoline, Safe Refrigeration, and Thomas Midgley, Jr." Chapter 6 in S. Bertsch McGrayne "Prometheans in the Lab" McGraw-Hill: New York, 2002. ISBN 0-07-140795-2
  4. ^ "Getting the Lead Out" Chapter 10 in Bill Bryson "A Short History of Nearly Everything" Broadway Books: New York, 2003. ISBN 0-7679-0818-X


See also

External links

de:Tetraethylblei es:Tetraetileno de plomo fr:Tétraéthylplomb it:Piombo tetraetile nl:Tetraethyllood ja:四エチル鉛 pl:Tetraetyloołów pt:Tetraetilchumbo ru:Тетраэтилсвинец sl:tetraetilsvinec fi:Tetraetyylilyijy tr:Kurşun tetra-etil

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